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Smooth Sailing

THE MAGAZINE DEVOTED TO NICKEL AND ITS APPLICATIONS


March 2005
Volume 20, Number 2

THE ASPERIDA is 16 metres long and was launched in northern Holland in 1967.

THE ASPERIDA is now in New Jersey where it is being refurbished and refitted.

THE HULL IS MADE of solid 4-millimetre-thick copper-nickel alloy C71500 and is painted above the waterline.

BIOFOULING RESISTANCE has been good. A plastic pot scrubber can easily remove any growth of bio-organisms such as these small barnacles.

SOME AREAS OF THE HULL have lost a small, but measurable amount of thickness, as determined by ultrasonic measurements such as the ones being taken here.

ULTRASONIC MEASUREMENTS were taken directly at the bow, from 25 centimetres above and 15 cm below the waterline. The average thickness was 3.86 mm on the starboard side and 3.96 mm on the port side.

NO MEANINGFUL CORROSION or localized attack was observed when the hull was inspected by the Copper Development Association in June 2004.

THE HULL PLATES AND THE WELDS exhibit excellent general corrosion and pitting resistance. Neither has suffered from galvanic attack.

THE ULTRASONIC thickness measurements at the bow average 3.91 mm. This equates to a corrosion rate of 0.003 mm per year.

PRESENT OWNERS Waldemar Cieniewicz and Anna Muriglan.

ULTRASONIC THICKNESS measurements taken on the stern average 3.22 mm. This equates to a corrosion rate of 0.023 mm per year.

THE WETTED BOTTOM of the hull has never been coated with antifouling paint and has required little maintenance.

AFTER 38 YEARS OF EXPOSURE to seawater, the hull appears to be in excellent condition.

 
HULLS MADE OF CARBON STEEL require that an allowance be made for corrosion. This adds weight and results in higher fuel consumption. Not so with a copper-nickel hull which needs no corrosion allowance.

BIOFOULING RESISTANCE is an intrinsic property of copper-nickel hulls. Therefore no antifouling paints are required.

THE HULL PLATES ARE supported by a frame made of C71500, 6-millimetres in thickness.

DELIVERY OF THE ASPERIDA was taken in March 1967.

THE IDEAL HULL MATERIAL is readily available, inexpensive, easy to fabricate, has a high mechanical strength, good ductility and high impact resistance.

THE ASPERIDA was built in 1966 by Trewes International at the Cammenge Jacht en Scheepswerf (shipyard) in Wormerveer in northern Holland.

NO PROBLEMS WERE REPORTED in bending and forming the frame and hull plates. The method of construction was almost identical to that used for carbon steel hulls.

SHIELDED METAL ARC WELDING was used to join the rib frames, to attach the hull plates to the frame and to attach adjacent hull plates.

LAP JOINTS WERE USED on the hull below the waterline for added strength. Butt joints were used above the waterline for appearance.

THE PROPELLER SHAFT and rudder post were made of N04400. The propeller was manganese-bronze.

WELDERS HAD TO BE TRAINED and some welds, judged to be unacceptable, were ground out and rewelded.

 
 
 
 

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Perhaps the oldest copper-nickel boat in existence, the Asperida is still in fine shape

Nickel Magazine, March 2005 -- Designers of boats need to consider many things when choosing materials for the hull of their ocean-going vessels – for example: ensuring the surface is smooth so that the vessel can move through the water with little resistance, keeping the weight to a minimum, and ease of maintenance. Attending to these design considerations improves the availability of the boat and lowers operating and maintenance costs, as Dr. Kenneth W. Coons has learned.

Coons, who was professor of chemical engineering at the University of Alabama in the late 1990s, is an avid yachtsman, who owned vessels made of wood, steel, aluminum and fibreglass. But he was dissatisfied with them all and so spent decades evaluating alternative materials. One technique he used was to tow sample coupons behind his yacht and then examined their resistance to corrosion. Based on these evaluations, he decided in 1966 to build a yacht made of copper-nickel alloy C71500, which contains 29-33% nickel.

Today’s boat designers should be thankful that he made that decision because it allows today’s designers to use this material with confidence.

Coons’ yacht was designed by S. M. van der Meere and built in northern Holland in 1967 by Trewes International. The method of construction was almost identical to that used for carbon steel. However, welders had to be trained, and some welds (in W60715, containing 29% nickel) had to be redone. The hull was painted above the waterline for aesthetics. The hull plates were just 4 millimetres (mm) thick.

Although the initial cost of the hull was ten times that of a boat made of carbon steel, annual maintenance costs were so low that the savings paid for the higher initial cost in just five years.

After being sold five times, the Asperida landed in the hands of its present owners Waldemar Cieniewicz and Anna Muriglan. The duo sailed the ship to New Jersey in 2004, where it was refurbished and refitted. The average thickness of the hull was 3.86 and 3.96 mm (close to the original thickness), based on measurements by the Copper Development Association.

"Clearly, C71500 should be considered seriously as a hull material, not only for pleasure boats but also for commercial and military vessels," says Harold Michels, vice-president, technical and information services for Copper Development Association.

PHOTOS: Inco Ltd. / Copper Development Association / Driver Associates Inc.

 



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"The Asperida, a Copper-Nickel Sailboat after More than Thirty Years in Seawater," by Harold T. Michels and Kenneth P. Geremia, paper No. 05238, NACE Corrosion/2005, NACE International, Houston, Texas, U.S.A., 2005.

Harold T. Michels
Copper Development Association Inc.
260 Madison Ave.
New York, N.Y.
U.S.A.
10016
Tel: 1-212-251-7224
Fax: 1-212-251-7234
E-mail: Hmichels@cda.copper.org
Website: www.copper.org

 

 

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